OEM Metal Casting Foundry in China

One-Stop OEM/ODM Metal Forging Services manufacturers

Quality Metal Forging Services

FERR actively optimizes structures and processes. We reduce mold costs and ensure stable mass production. We are your most trusted Metal Forging Services Suppiler.
  • Precision Casting for Complex Geometries
  • Tight Tolerances & Consistent Quality
  • Certified to ISO 9001, ASTM, ASME, DIN Standards
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Metal Forging
Metal Forging

Our Expertise in Metal Forging Services

We specialize in closed-die precision forging for medium- to high-strength applications, where casting cannot meet safety, fatigue, or impact requirements.

Our advantage is stable forging performance, enabled by controlled forging temperature windows + grain-flow-oriented die design, ensuring repeatable mechanical strength rather than “pass-by-luck” results.

We work with carbon steel and alloy steel grades (e.g., 40Cr / 42CrMo / 35CrMo) and support post-forging heat treatment to achieve target tensile, yield, and impact values required by specific working conditions, rather than generic catalog standards.

Unlike typical forging suppliers, we offer CNC and CMM final machining, providing complete manufacturing delivery rather than semi-finished rough blanks.

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Types of forging we support

Choosing the right forging method directly impacts strength, cost efficiency, dimensional stability, and production feasibility.

Seamless-Ring-Forging
Seamless-Ring-Forging

Seamless Ring Forging

Ideal for axial and radial load-bearing ring-shaped components, such as flanges, gear rings, bearing races, couplings, and wind/railway rings. Produced without welds or joints, resulting in continuous grain flow and superior fatigue life and impact resistance.

Open-Die-Forging-Process
Open-Die-Forging-Process

Open Die Forging

Best suited for large-size, low-volume, heavy-duty, or shape-flexible components such as shafts, cylinders, blocks, and gear racks. Offers dense internal structure, customized dimensions, and broad industry adaptability.

Closed Die Forging

Designed for medium-to-high-volume production of strong, complex-shaped parts, including lifting hardware, automotive components, and construction machinery fittings. Provides high repeatability, high material utilization, and enhanced mechanical strength through precision die tooling.

State-of-the-Art Hot Forging Equipment

Multi-hole Linkage Arm

IMG_2748_11

Forging Press Machine

Hydraulic Press

Factory Actual Photos 007

drilling machine

Factory Actual Photos 008

Heat Treatment

Our Manufacturing Approach

To ensure stable forging performance, we control the entire process from material purity → forging deformation → heat treatment → machining & inspection, focusing on grain-flow integrity, mechanical strength, fatigue life, and dimensional stability, instead of relying on experience-only forging methods.

Material Selection & Heating Control

We select carbon & alloy steels, such as AISI 1020, 1045, 40Cr, 42CrMo, 35CrMo, and 20Cr, as well as stainless steels. This is a stainless steel, followed by controlled heating within the proper forging temperature window to prevent burning, grain coarsening, decarburization, or oxidation defects.

Die Design & Forging Deformation Engineering

Closed-die layouts are engineered to ensure proper metal flow and directional grain alignment, improving toughness, impact resistance, and crack-resistance.

Forging deformation is controlled to avoid laminated defects, internal voids, folding, or under-fill issues, ensuring full-density structures for high-strength components.

Heat Treatment for Mechanical Performance

Normalizing → uniform microstructure & stress relief. Quenching + Tempering → high strength + toughness balance. Carburizing / Case Hardening (20Cr / 8620) → hardened wear surface + ductile core. Final results target yield & tensile strength, elongation, impact toughness, and fatigue life based on real-world operating loads, not catalog values.

Precision Machining & Quality Inspection

Forged components undergo CNC finishing + CMM Inspection options include UT /MT for defect detection. Hardness & tensile testing. Charpy impact verification. Metallography (grain flow & microstructure validation). Thread / run-out / fitment inspection

Metal Forging Parts product information 003

What are the Advantages of Our Forged Parts ?

  • Superior Strength & Toughness: Optimized fibrous grain flow formed under high pressure delivers better impact, fatigue, and load-bearing performance compared to cast or machined parts.
  • Zero Internal Defects: Our dense forging structure ensures minimal porosity, shrinkage, or inclusions—making them ideal for safety-critical and long-life components.
  • Built for Heavy-Duty Use: Engineered to withstand high stress. Perfect for shafts, gears, connectors, and structural hardware in demanding industries like mining, energy, and machinery.
  • Maximum Reliability & Lifespan: Significantly lowers failure risks by consistently withstanding shock, vibration, cyclic loads, and harsh environmental conditions.

We help compare forging, casting, and machining based on strength requirements, part geometry, and cost-to-performance ratio.

  • High precision machining
  • Polished zinc plating, nickel plating, electroplating, chrome plating
  • Anodizing, phosphating, acid treatment, polishing
  • Broaching, milling, drilling, tapping
  • Surface grinding, sand blasting, powder coating
  • Heat treatment

Secondary Operations and Treatment of Metal Forging Services We Offer

Available Materials For Forging

Each metal below offers different levels of strength, toughness, and corrosion resistance, helping you choose the right option for your part’s operating conditions and performance goals.

Category

Description

Carbon Steel

Q235, Q255, Q275, 45#(AISI 1045) — Most common forging steels. High strength, good impact resistance, and cost-effective. Suitable for connectors, flanges, shafts, and lifting components.

Alloy Steel

40Cr, 42CrMo(AISI 4140), 35CrMo, 30CrNiMo8 — Higher strength and toughness than carbon steel. Excellent for high-stress parts such as gears, heavy-duty shafts, high-load structural components.

Stainless Steel

304/304L, 316/316L, 410, 420, 431 — Corrosion-resistant, suitable for food machinery, marine hardware, chemical fittings, high-precision forged components.

Aluminum Alloy

6061, 6082, 7075, 2024 — Lightweight, high-strength-to-weight ratio, widely used in automotive, aerospace, and structural applications.

Copper & Brass

H59, H62, Tin Bronze, Aluminum Bronze — Excellent electrical conductivity and corrosion resistance. Used for electrical parts, valves, and marine hardware.

Titanium Alloy

Ti-6Al-4V(TC4) — High strength, low weight, corrosion-resistant. Used for aerospace components, medical parts, and premium structural applications.

Prototypes and Parts Made Easy

1

Provide 3d drawings

Send us your initial concept or idea, and our expert team will craft precise 3D drawings to bring your vision to life. 

2

Evaluate the quotation

Once we receive your drawings, we will evaluate the specifications and provide you with a competitive

3

Manufacturing

Upon approval, we begin the manufacturing process using advanced techniques and high-quality materials

4

Order delivery

Once your product is ready, we’ll coordinate a timely delivery that suits your schedule

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  • Get 3-day standard lead times on simple parts between 10 mm x 10 mm and 200 mm x 200 mm. Upload your part to see if it’s eligible.

FAQ

Drawing evaluation: 1-2 business days
Prototype production: 5-10 business days
Small-batch production: 10-15 business days
Large-scale production: 15-30 business days
Rush service: 72-hour rush service available (additional fees apply)

We have established a comprehensive quality management system:

ISO 9001:2015 Certification: International quality management standard
First Article Inspection: 100% confirmation of the first piece before mass production
Process Control: 100% inspection of critical processes
Finished Product Inspection: Full dimensional inspection using CMM coordinate measuring
Quality Traceability: Complete production and inspection records

We support both small-batch prototyping and large-scale production. MOQ starts from as low as a few dozen pieces, and high-volume orders up to hundreds of thousands are welcome.

Yes. Besides producing according to drawings, we provide DFM (Design for Manufacturability) support to reduce costs and improve efficiency.

Pricing is based on material, process complexity, order volume, and delivery requirements. We aim to offer the most cost-effective solution for every project.

We serve automotive, machinery, electronics, medical devices, and energy sectors. From precision parts to structural components, we have extensive expertise.

Ready to Start Your Custom Manufacturing Project?

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