OEM Metal Casting Foundry in China

precision Custom Aluminum Casting Parts Manufacturer

The molds we design minimize scrap and maintain a tolerance of ±0.05 mm. We specialize in complex geometries and thin aluminum parts. With our end-to-end in-house control.
  • Precision Casting for Complex Geometries
  • Tight Tolerances & Consistent Quality
  • Certified to ISO 9001, ASTM, ASME, DIN Standards
Aluminum Gravity Casting for Automotive Product Information 03

99.6%

Inspection Pass Rate

26

Years of Experience

ISO

ISO 9001:2015 Certified

100%

In-House Control

Industries that use aluminum castings

FERR specializes in providing precision-machined aluminum components for industries with demanding requirements, incorporating lightweight design and exceptional durability into our products.

Automotive

Automotive

We supply high-precision engine components, electric vehicle motor housings, and structural parts, all of which meet stringent automotive safety standards.

Industrial-Fluid-Control_

Industrial & Fluid Control

Our valve bodies, pump housings, and fittings are engineered for high-pressure, harsh environments, delivering zero-leak performance and exceptional corrosion resistance.

Telecom & Power

The complex housings and heat sinks we manufacture offer excellent thermal conductivity and weather resistance, making them ideal for outdoor telecommunications and power grid infrastructure.

In-House Machining for OEM aluminum Casting  Parts

Every aluminum casting component we produce is machined, drilled, tapped and cleaned in-house. Products leaving our factory are dimensionally accurate and ready for immediate use on your assembly line.

Tapping Workshop

Tapping Workshop

Auto Cleaning Line

Auto Cleaning Line

Cutting

Cutting

Drill Hole

Punching Machine

Punching Machine

Bending Machine

Bending Machine

Laser-Beam Welding Machine

Laser-Beam Welding Machine

Milling Machine

Milling Machine

Spray Sand Machine

Spray Sand Machine

Ultrasonic Cleaners

Ultrasonic Cleaners

Tapping Machine

Tapping Machine

CNC Engraving Machine

CNC Engraving Machine

NDT Inspection for Cast aluminum Parts

Every aluminum casting part is inspected before shipment — surface porosity, cold shuts, shrinkage defects, and dimensional deviations are all caught in-house, so defective parts never reach your production line.

X-RAY

X-RAY

Reveals internal shrinkage cavities, porosity clusters, and misruns inside complex aluminum casting geometries that surface inspection cannot reach.

Ultrasonic Testing

Measures wall thickness and detects subsurface voids or inclusions in large or heavy-section aluminum casting parts — non-destructively, leaving the part fully intact.

Aluminum Casting Products 09

Advantages Of Our Aluminum Casting Parts

Drawing on our extensive manufacturing experience, we offer aluminum castings with higher density, a more compact structure, and lower internal porosity.

  • Superior Mechanical Properties
  • Exceptional Internal Density
  • Large & Thick-Section Capability
  • Cost-Effective Tooling for Mid-Volumes
  • Excellent Corrosion Resistance
  • Complex Geometries with Sand Cores
  • High precision machining
  • Polished zinc plating, nickel plating, electroplating, chrome plating
  • Anodizing, phosphating, acid treatment, polishing
  • Broaching, milling, drilling, tapping
  • Surface grinding, sand blasting, powder coating
  • Heat treatment

Secondary Operations and Treatment of Custom Aluminum Casting Parts We Offer

Our supported aluminum casting process

Feature / ProcessHigh‑Pressure Die CastingSand CastingInvestment Casting
Typical VolumeMedium to high (1,000+ parts)Low to medium (1–10,000 parts)Low to medium (100–10,000 parts)
Part Size RangeSmall to medium (up to ~10 kg)Small to very large (up to 100+ kg)Very small to medium (up to ~50 kg)
Minimum Wall Thickness1.0 – 1.5 mm3 – 4 mm (depending on design)0.75 – 1.5 mm
Dimensional ToleranceHigh (±0.05 mm typical)Moderate (±0.5 mm typical)High (±0.1 mm typical)
Surface FinishVery smooth (as‑cast)Rough (requires finishing)Excellent (as-cast, Ra 1.6–3.2 μm)
Tooling CostHigh (steel mold)Low (wood/plastic pattern)Medium to high (wax pattern die)
Lead Time (Tooling)4–8 weeks1–3 weeks4–8 weeks
Typical ApplicationsAutomotive housings, electronics frames, structural brackets, thin‑wall componentsLarge pump bodies, machine bases, prototype parts, and low‑volume custom castingsTurbine blades, medical implants, jewelry, complex aerospace & defense components
Secondary OperationsMinimal (trimming, light machining)Often required (machining, heat treat)Minimal (light machining if needed)

Let’s talk about your next project !

Whether you have detailed drawings or just a concept, we’re ready to listen.
  • We promise to respond to every project email within 24 hours!
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