One-Stop Custom Metal Parts Manufacturer

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Trusted Custom Parts Manufacturer

Quality Custom Metal Parts
Easier, Faster

We take the more challenging route—controlled processes, measurable tolerances, and parts that don’t get a second chance.

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  • All production files are secure and confidential.

Our Manufacturing Capabilities

Lightweight Strength, Production-Ready Parts

We produce aluminum cast components for projects that need strength-to-weight, corrosion resistance, and repeatable quality—from prototypes to stable production runs.

  • Common Routes: Sand Casting, Permanent Mold (Gravity), Low-Pressure Casting (as needed)
  • Post-Casting Ready: Heat treatment, machining, deburring, blasting, and surface finishing
  • Quality Focus: Material control and dimensional inspection for key functional features
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Auto Engine Body Part Aluminum Die

Complex Geometry, Clean Detail

Investment casting delivers near-net-shape parts with fine details and consistent surfaces—ideal when geometry is complex and machining needs to be minimized.

  • Best For: Complex shapes, thin sections, and tight feature detail
  • Less Machining Where Possible: Near-net-shape results to reduce downstream work
  • Inspection-Ready: Dimensional checks and measurement reports for critical areas
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Investment Casting part

Size Flexibility, Cost-Effective Tooling

Sand casting is a versatile process for custom parts—especially when sizes vary, structures are thicker, or tooling budgets need to stay reasonable.

  • Flexible Range: From simple shapes to large, robust components
  • Practical Tooling Cost: Faster, more economical tooling for custom projects
  • One-Stop Delivery: Cleaning, grinding, machining, and inspection for key dimensions
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Better Repeatability, Cleaner Surfaces

Permanent mold (gravity) casting uses a reusable metal mold to produce more consistent parts—often with improved surface finish and dimensional stability versus sand casting.

  • Stable Output: Good repeatability for recurring production
  • Efficient for Volume: Lower per-part variation once the process is locked in
  • Finishing as Needed: Machining, deburring, blasting, and surface treatment available
Metal mold manufacturing components

ISO

9001:2015 Certified

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Years of Experience

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parts manufactured

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Client Service

Why Choose FERR?

Casting-First DFM

We challenge wall thickness, fillets, draft, and machining allowance before tooling

Process Chosen for the Part

Sand, investment, or die casting (when it fits). The process follows function—not habit.

One Team, End-to-End

Casting, heat treatment, machining, finishing, assembly—one schedule, one owner.

Quality You Can Trace

Material traceability, key-dimension checks, and records you can audit—batch by batch.

Lead Time with Milestones

Sample plan. First-article gate. Production window. Shipping cadence. No vague promises.

Single Point of Contact

One engineer-led interface—from drawing to shipment.

Batch Consistency

The same drawing should not produce “different factories.” We lock the process and monitor drift.

Tooling Discipline

Tooling maintenance and gauge control are scheduled—not optional.

Cost Down, Not Spec Down

We reduce cost through process and yield—without lowering your acceptance bar.

Release-Ready Documentation

Inspection plans and records aligned to what your QA actually needs.

Capacity You Can Rely On

Planned capacity and material readiness to protect your delivery windows.

Export-Ready Delivery

Packaging, labeling, and traceability built for cross-border receiving.

Prototype, Not a One-Off

We design the sample route so it can become the production route.

Risk Flags Early

Porosity, shrinkage, warpage, machining exposure—identified and handled up front.

Material & Treatment Path

Material choice is tied to performance, not availability.

Clean Revision Control

Each change is documented—what changed, why, and what it impacts.

Measure What Matters

Critical dimensions and functional surfaces first—everything else follows.

Next-Step Ready

After sample approval, you get a clear path to volume: process, cost structure, and timeline.

Metal Fabrication Projects

Multi-hole Linkage Arm

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Double-eye Connecting Rod

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Mounting Bracket

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Hub-type Impeller

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Vortex Impeller

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Heavy-duty Ring

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Bored Base Bracket

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Wire Grip

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ordering process

1

Provide 3d drawings

Send us your initial concept or idea, and our expert team will craft precise 3D drawings to bring your vision to life. 

2

Evaluate the quotation

Once we receive your drawings, we will evaluate the specifications and provide you with a competitive, 

3

Manufacturing

Upon approval, we begin the manufacturing process using advanced techniques and high-quality materials. 

4

Order delivery

Once your product is ready, we’ll coordinate a timely delivery that suits your schedule. 

I’ve used quite a few suppliers; some quotes are cheap, but with lots of problems. FERR is not the most inexpensive, but they are really the most hassle-free. Design coordination, delivery time, and packaging details can be thought through in advance, and I save a lot of energy.

Orlando J.
Equipment distributors in Europe

Ready to Start Your Custom Manufacturing Project?

Upload your technical drawings (STEP, IGES, PDF) for an Engineering Pre-audit. We will provide actionable DFM insights and a transparent cost structure within 24 hours.

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  • All production files are secure and confidential.